A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors—the transformer's coils. A varying current in the first or primary winding creates a varying magnetic flux in the transformer's core, and thus a varying magnetic field through the secondary winding. This varying magnetic field induces a varying electromotive force (EMF) or "voltage" in the secondary winding. This effect is called mutual induction.
If a load is connected to the secondary, an electric current will flow in the secondary winding and electrical energy will be transferred from the primary circuit through the transformer to the load. In an ideal transformer, the induced voltage in the secondary winding ( V S ) is in proportion to the primary voltage ( V P ), and is given by the ratio of the number of turns in the secondary ( N S ) to the number of turns in the primary ( N P ) as follows:
By appropriate selection of the ratio of turns, a transformer thus allows an alternating current (AC) voltage to be "stepped up" by making N S greater than N P , or "stepped down" by making N S less than N P .
In the vast majority of transformers, the coils are wound around a ferromagnetic core, air-core transformers being a notable exception.
Transformers come in a range of sizes from a thumbnail-sized coupling transformer hidden inside a stage microphone to huge units weighing hundreds of tons used to interconnect portions of national power grids. All operate with the same basic principles, although the range of designs is wide. While new technologies have eliminated the need for transformers in some electronic circuits, transformers are still found in nearly all electronic devices designed for household ("mains") voltage. Transformers are essential for high voltage power transmission, which makes long distance transmission economically practical.
History
Discovery
Michael Faraday discovered the principle of induction, Faraday's induction law, in 1831 and did the first experiments with induction between coils of wire, including building a pair of coils on a toroidal closed magnetic core.
Induction coils
The first type of transformer to see wide use was the induction coil, invented by Rev. Nicholas Callan of Maynooth College, Ireland in 1836. He was one of the first researchers to realize that the more turns the secondary winding has in relation to the primary winding, the larger the increase in EMF. Induction coils evolved from scientists' and inventors' efforts to get higher voltages from batteries. Since batteries produce direct current (DC) rather than alternating current (AC), induction coils relied upon vibrating electrical contacts that regularly interrupted the current in the primary to create the flux changes necessary for induction. Between the 1830s and the 1870s, efforts to build better induction coils, mostly by trial and error, slowly revealed the basic principles of transformers.
In 1876, Russian engineer Pavel Yablochkov invented a lighting system based on a set of induction coils where the primary windings were connected to a source of alternating current and the secondary windings could be connected to several "electric candles" (arc lamps) of his own design. The coils Yablochkov employed functioned essentially as transformers.
Induction coils with open magnetic circuits are inefficient for transfer of power to loads. Until about 1880 the paradigm for AC power transmission from a high voltage supply to a low voltage load was a series circuit. Open-core transformers with a ratio near 1:1 were connected with their primaries in series to allow use of a high voltage for transmission while presenting a low voltage to the lamps. The inherent flaw in this method was that turning off a single lamp affected the voltage supplied to all others on the same circuit. Many adjustable transformer designs were introduced to compensate for this problematic characteristic of the series circuit, including those employing methods of adjusting the core or bypassing the magnetic flux around part of a coil.
In 1878, the Ganz Company in Hungary began manufacturing equipment for electric lighting, and by 1883 had installed over fifty systems in Austria-Hungary. Their systems used alternating current exclusively, and included those comprising both arc and incandescent lamps, along with generators and other equipment.
Lucien Gaulard and John Dixon Gibbs first exhibited a device with an open iron core called a "secondary generator" in London in 1882, then sold the idea to the Westinghouse company in the United States. They also exhibited the invention in Turin, Italy in 1884, where it was adopted for an electric lighting system. However, the efficiency of their open-core bipolar apparatus remained low.
Efficient, practical transformer designs did not appear until the 1880s, but within a decade the transformer would be instrumental in the "War of Currents", and in seeing AC distribution systems triumph over their DC counterparts, a position in which they have remained dominant ever since.
Closed-core lighting transformers
Between 1884 and 1885, Ganz Company engineers Károly Zipernowsky, Ottó Bláthy and Miksa Déri had determined that open-core devices were impracticable, as they were incapable of reliably regulating voltage. In their joint patent application for the "Z.B.D." transformers, they described the design of two with no poles: the "closed-core" and the "shell-core" transformers. In the closed-core type, the primary and secondary windings were wound around a closed iron ring; in the shell type, the windings were passed through the iron core. In both designs, the magnetic flux linking the primary and secondary windings traveled almost entirely within the iron core, with no intentional path through air. When employed in electric distribution systems, this revolutionary design concept would finally make it technically and economically feasible to provide electric power for lighting in homes, businesses and public spaces. Bláthy had suggested the use of closed-cores, Zipernowsky the use of shunt connections, and Déri had performed the experiments. Bláthy also discovered the transformer formula, Vs/Vp = Ns/Np, and electrical and electronic systems the world over continue to rely on the principles of the original Z.B.D. transformers. The inventors also popularized the word "transformer" to describe a device for altering the EMF of an electric current, although the term had already been in use by 1882.
George Westinghouse had bought Gaulard and Gibbs' patents in 1885, and had purchased an option on the Z.B.D. design. He entrusted engineer William Stanley with the building of a device for commercial use. Stanley's first patented design was for induction coils with single cores of soft iron and adjustable gaps to regulate the EMF present in the secondary winding. (See drawing at left.) This design was first used commercially in 1886. But Westinghouse soon had his team working on a design whose core comprised a stack of thin "E-shaped" iron plates, separated individually or in pairs by thin sheets of paper or other insulating material. Prewound copper coils could then be slid into place, and straight iron plates laid in to create a closed magnetic circuit. Westinghouse applied for a patent for the new design in December 1886; it was granted in July 1887.
Russian engineer Mikhail Dolivo-Dobrovolsky developed the first three-phase transformer in 1889. In 1891 Nikola Tesla invented the Tesla coil, an air-cored, dual-tuned resonant transformer for generating very high voltages at high frequency. Audio frequency transformers (at the time called repeating coils) were used by the earliest experimenters in the development of the telephone.
Basic principles
The transformer is based on two principles: firstly, that an electric current can produce a magnetic field (electromagnetism) and secondly that a changing magnetic field within a coil of wire induces a voltage across the ends of the coil (electromagnetic induction). Changing the current in the primary coil changes the magnetic flux that is developed. The changing magnetic flux induces a voltage in the secondary coil.
An ideal transformer is shown in the adjacent figure. Current passing through the primary coil creates a magnetic field. The primary and secondary coils are wrapped around a core of very high magnetic permeability, such as iron, so that most of the magnetic flux passes through both the primary and secondary coils.
Induction law
The voltage induced across the secondary coil may be calculated from Faraday's law of induction, which states that:
where V S is the instantaneou
Lundahl Transformers, audio transformer and tube amplifier transformer ...
Manufacturer of Audio Transformers and Tube Amplifier Transformers ... News New products and other changes FAQ Lundahl Transformers Frequent Asked Questions
Audio Transformers and Chokes - Majestic Transformer Co
We design & manufacture a wide range of mains and output audio transformers and smoothing chokes. We hold records of many vintage amplifier transofrmer designs, e.g. Fender, Leak ...
Shure - Professional Audio - Products
For over 80 years, musicians and audio professionals have counted on Shure legendary reliability and innovation to help define and amplify their own unique sound.
Audio transformer, Step up transformer, Flyback transformer, Custom ...
Audio transformers improve sound quality by removing interference from audio signals. This interference, or ground noise, is caused by voltages from other devices and produces a ...
PLITRON - audio transformers - toroidal transformers - toroids ...
PLITRON designs and manufactures standard and custom toroidal transformers
Audio Transformers
As designers and manufacturers of quality magnetic components, Altran provides many facets of the electronics industry with an array of bobbin, toroidal and printed circuit-type ...
Stevens & Billington Ltd ::Audio Transformers::
Stevens & Billington Limited; manufacturers of high quality audio transformers
WELCOME TO JENSEN TRANSFORMERS, INC.
Manufacturer of high-fidelity audio and specialty transformers. Good source of valuable technical information on the use of transformers.
Audio Transformers
Bill Whitlock Audio Transformers Page 2 Handbook for Sound Engineers , 3 Edition rd Figure 1 - Magnetic Field Surrounding Conductor Figure 4 - Inductive Coupling Figure 3 - Coil ...
Audio transformers, PA systems, audio equipment - Antrim Transformers.
Transformer manufacturer, supplier of transformers used in lighting, medical equipment, power supplies and audio equipment. Valve amplifier transformers, valve PSU transformer ...