A Wetsuit is a garment, usually made of neoprene, which is worn by divers, windsurfers, canoeists, and others engaged in water sports, providing thermal insulation, abrasion resistance and buoyancy. The insulation properties depend on bubbles of gas enclosed within the material, which reduce its ability to conduct heat. The bubbles also give the wetsuit a low density, providing buoyancy in water.
Wetsuits first appeared in the early 1950s and evolved as the relatively fragile neoprene was first backed, and later sandwiched, with thin sheets of tougher material such as nylon. Improvements in the way joints in the wetsuit were made by glueing, taping and blindstitching, helped the suit to remain waterproof and reduce flushing , the replacement of water trapped between suit and body by cold water from the outside. Further improvements in the seals at the neck, wrists and ankles produced a suit known as a "semi-dry".
Different types of wetsuit are made for different uses and for different temperatures. Suits range from a thin (2 mm or less) "shortie", covering just the torso, to a full 8 mm semi-dry, usually complemented by neoprene boots, gloves and hood.
Insulation
Water conducts heat away from the body approximately 25 times more efficiently than air. Water has a thermal conductivity of 0.58 Wm -1 K -1 while still air has a thermal conductivity of 0.024 Wm -1 K -1 , so an unprotected individual can succumb to hypothermia even in warm water on a warm day. Wetsuits are made out of closed-cell, foam neoprene, a synthetic rubber that contains small bubbles of nitrogen gas when made for use as wetsuit material. Nitrogen gas has very low thermal conductivity, so it reduces heat from the body (or the water trapped between the body and the wetsuit) from being lost to the water outside of the wetsuit. Some modern wetsuits incorporate Merino wool and titanium fibers to add warmth characteristics, while keeping the thickness of the suit to a minimum. A wetsuit must have a snug fit to work efficiently; too loose a fit will allow water to escape from between the suit and the body, taking the body's heat with it. Flexible seals at the suit cuffs aid in the water retention. Neoprene is very buoyant, helping swimmers to better stay afloat, and for this reason divers need to calculate extra weight values based on the thickness of their suit to achieve neutral buoyancy underwater. The suit loses buoyancy and thermal protection as the bubbles in the neoprene are compressed at depth.
Suit creator history
It is difficult to credit a single individual for the creation of the modern wetsuit. In 1951, UC Berkeley and subsequent UC San Diego SIO physicist Hugh Bradner, who is considered to be the original inventor and "father of the modern wetsuit," had the insight that a thin layer of trapped water could act as an insulator. He initially sent his ideas to Lauriston C. "Larry" Marshall. Marshall was involved in a U.S. Navy/National Research Council Panel on Underwater Swimmers. However, it was Willard Bascom, an engineer at the Scripps Institution of Oceanography in La Jolla, California, who suggested neoprene as a feasible material to Bradner. However, Bradner and Bascom were not overly interested in profiting from their design and were unable to successfully market a version to the public. They attempted to patent their neoprene wetsuit design, but their application was rejected because the design was viewed as too similar to a flight suit. The United States Navy also turned down Bradner's and Bascom's offer to supply its swimmers and frogmen with the new wetsuits due to concerns that the neoprene component of the suits might make it easier for naval divers to be detected by underwater sonar. The first written documentation of Bradner's invention was in a letter dated June 21 , 1951 .
Georges Beuchat with his company Beuchat from Marseille in France created in 1953 the first isothermic wetsuit.
Bob and Bill Meistrell, from Manhattan Beach, California, also started experimenting with neoprene around 1953. They started a company which would later be named Body Glove.
Traditionally, most say it was Jack O'Neill and his brother Robert who invented the wetsuit and started using neoprene, which he found lining the floor of an airliner. However, this is disputed by some aviation experts because neoprene and other rubbers are not fire retardant; therefore, they would not be found on any passenger aircraft. Jack and his family founded the successful wetsuit manufacturing company called O'Neill in a garage in 1952, later relocating to Pleasure Point, Santa Cruz, California in 1959 with the motto "It's Always Summer on the Inside".
Neoprene was not the only material used in early wetsuits, particularly in Europe. The French-made Pêche-Sport Suit and the UK-made Siebe Gorman Swimsuit were both made out of sponge rubber. The Heinke Dolphin Suit of the same period, also made in England, came in a green male and a white female version, both manufactured from natural rubber lined with stockinet.
Suit design history
Originally, wetsuits were made only with raw sheets of foam-rubber neoprene that did not have any backing material. This type of suit required extra caution while pulling it on because the raw foam-rubber by itself is both fragile and sticky against bare skin. Stretching and pulling excessively easily caused these suits to be torn in half. This was somewhat remedied by thoroughly powdering the suit and the diver's body with talc to help the rubber slide on more easily.
Backing materials first arrived in the form of nylon sheeting applied to one side of the neoprene. This allowed a swimmer to pull on the suit relatively easily since the tough nylon took most of the strain of pulling on the suit, but the suit still had the black sheet rubber exposed on the outside and the nylon was very stiff and rigid, limiting flexibility. A small strip reversed with the rubber against the skin could help provide a sealing surface to keep water out around the neck, wrists, and ankles.
In the early 1960s, the British Dunlop Sports Company brought out its yellow Aquafort neoprene wetsuit, whose high visibility was designed to improve diver safety. However, the line was discontinued after a short while and wetsuits reverted to their black uniformity. The colorful wetsuits seen today first arrived in the 1970s when double-backed neoprene was developed. Now the foam-rubber was sandwiched between two protective fabric outer layers, greatly increasing the tear-resistance of the material. An external layer also meant that decorative colors, logos, and patterns could be made with panels and strips sewn into various shapes. This growth from bare flat black rubber to full color took off in the 1980s with brilliant fluorescent colors common on many suits.
Suit assembly history
The first suits used traditional sewing methods to simply overlap two strips of rubber and sew them together. In a rubber wetsuit this does not work well for a number of reasons, the main one being that punching holes straight through both layers of foam for the thread opens up passages for water to flow in and out of the suit. The second problem is that the stretching of the foam tended to enlarge the needle holes when the suit was worn. This meant that a wetsuit could be very cold all along the seams of the suit. And although the sewn edge did hold the two pieces together, it could also act as a perforated tear edge, making the suit easier to tear along the seams when putting it on and taking it off.
When nylon-backed neoprene appeared, the problem of the needle weakening the foam was solved, but still the needle holes leaked water along the seams.
Seam taping
To deal with all these early sewing problems, taping of seams was developed. The tape is a strong nylon cloth with a very thin but solid waterproof rubber backing. The tape is applied across the seam and bonded either with a chemical solvent or with a hot rolling heat-sealer to melt the tape into the neoprene.
With this technology, the suit could be sewn and then taped, and the tape would cover the sewing holes as well as providing some extra strength to prevent tearing along the needle holes.
When colorful double-backed designer suits started appearing, taping moved primarily to the inside of the suit because the tape was usually very wide, jagged, black, and ugly, and was hidden within the suit and out of sight.
Many 1960's and 1970's wetsuits were black with visible yellow seam taping. The yellow made the divers more easily seen in dark low-visibility water. To avoid this problem O'Neill fabricators developed a seam-tape which combined a thin nylon layer with a polyester hemming tape. Applied over the interior of the glued & sewn seam , then anneal bonded with a hand held teflon heating iron produced a seam that was both securely sealed and much stronger.
Seam gluing
Another alternative to sewing was to glue the edges of the suit together. This created a smooth, flat surface that did not necessarily need taping, but unfortunately raw foam glued to foam is not a strong bond and still prone to tearing.
Most early wetsuits were fabricated completely by hand, which could lea
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