Polyethylene terephthalate (sometimes written poly(ethylene terephthalate)), commonly abbreviated PET , PETE , or the obsolete PETP or PET-P), is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers; thermoforming applications; and engineering resins often in combination with glass fiber.
Depending on its processing and thermal history, polyethylene terephthalate may exist both as an amorphous (transparent) and as a semi-crystalline material. The semicrystalline material might appear transparent (particle size < 500 nm) or opaque and white (particle size up to a few microns) depending on its crystal structure and particle size. Its monomer (bis-ß-hydroxyterephthalate) can be synthesized by the esterification reaction between terephthalic acid and ethylene glycol with water as a byproduct, or by transesterification reaction between ethylene glycol and dimethyl terephthalate with methanol as a byproduct. Polymerization is through a polycondensation reaction of the monomers (done immediately after esterification/transesterification) with ethylene glycol as the byproduct (the ethylene glycol is directly recycled in production).
The majority of the world's PET production is for synthetic fibers (in excess of 60%) with bottle production accounting for around 30% of global demand. In discussing textile applications, PET is generally referred to as simply "polyester" while "PET" is used most often to refer to packaging applications.
Some of the trade names of PET products are Dacron , Diolen , Tergal , Terylene , and Trevira fibers, Cleartuf , Eastman PET and Polyclear bottle resins, Hostaphan , Melinex , and Mylar films, and Arnite , Ertalyte , Impet , Rynite and Valox injection molding resins. The polyester industry makes up about 18% of world polymer production and is third after polyethylene (PE) and polypropylene (PP).
PET consists of polymerized units of the monomer ethylene terephthalate, with repeating C 10 H 8 O 4 units. PET is commonly recycled, and has the number "1" as its recycling symbol.
Uses
PET can be semi-rigid to rigid, depending on its thickness, and it is very lightweight. It makes a good gas and fair moisture barrier, as well as a good barrier to alcohol (requires additional "Barrier" treatment) and solvents. It is strong and impact-resistant. It is naturally colorless with a high transparency.
PET bottles are excellent barrier materials and are widely used for soft drinks (see carbonation). For certain specialty bottles, PET sandwiches an additional polyvinyl alcohol to further reduce its oxygen permeability.
When produced as a thin film (biaxially oriented PET film, often known by one of its tradenames, "Mylar"), PET can be aluminized by evaporating a thin film of metal onto it to reduce its permeability, and to make it reflective and opaque (MPET). These properties are useful in many applications, including flexible food packaging and thermal insulation, such as "space blankets". Because of its high mechanical strength, PET film is often used in tape applications, such as the carrier for magnetic tape or backing for pressure sensitive adhesive tapes.
Non-oriented PET sheet can be thermoformed to make packaging trays and blisters. If crystallizable PET is used, the trays can be used for frozen dinners, since they withstand both freezing and oven baking temperatures.
When filled with glass particles or fibers, it becomes significantly stiffer and more durable. This glass-filled plastic, in a semi-crystalline formulation, is sold under the tradename Rynite , Arnite , Hostadur , and Crastin .
While most thermoplastics can, in principle, can be recycled, PET bottle recycling is more practical than many other plastic applications. The primary reason is that plastic carbonated soft drink bottles and water bottles are almost exclusively PET, which makes them more easy to identify in a recycle stream. PET has a resin identification code of 1. One of the uses for a recycled PET bottle is for the manufacture of polar fleece material. Among its many uses, companies, such as English Retreads use the PET material to line their products. It can also make fiber for polyester products.
Because of the recyclability of PET and the relative abundance of post-consumer waste in the form of bottles, PET is rapidly gaining market share as a carpet fiber. Leading the way, Mohawk Industries released everSTRAND in 1999, a 100% post-consumer recycled content PET fiber. Since that time, more than 17 billion bottles have been recycled into carpet fiber. Pharr Yarns, a supplier to numerous carpet manufacturers including Looptex, Dobbs Mills, and Berkshire Flooring, produces a BCF (bulk continuous filament) PET carpet fiber containing a minimum of 25% post-consumer recycled content.
PET, as with many plastics, is also an excellent candidate for thermal disposal (incineration), as it is composed of carbon, hydrogen, and oxygen, with only trace amounts of catalyst elements (but no sulfur). PET has the energy content of soft coal.
PET was patented in 1941 by the Calico Printers' Association of Manchester. The PET bottle was patented in 1973 by Nathaniel Wyeth.
Intrinsic viscosity
One of the most important characteristics of PET is referred to as intrinsic viscosity (IV)
The intrinsic viscosity of the material, measured in deciliters per gram (dℓ/g) is dependent upon the length of its polymer chains. The longer the chains, the stiffer the material, and therefore the higher the viscosity. The average chain length of a particular batch of resin can be controlled during polycondensation.
The intrinsic viscosity range of PET
Fiber grade
Film grade
Bottle grade
Monofilament
Drying
PET is hygroscopic, meaning that it naturally absorbs water from its surroundings. However, when this 'damp' PET is then heated, the water hydrolyzes the PET, decreasing its resilience. This means that before the resin can be processed in a molding machine, as much moisture as possible must be removed from the resin. This is achieved through the use of a desiccant or dryers before the PET is fed into the processing equipment.
Inside the dryer, hot dry air is pumped into the bottom of the hopper containing the resin so that it flows up through the pellets, removing moisture on its way. The hot wet air leaves the top of the hopper and is first run through an after-cooler, because it is easier to remove moisture from cold air than hot air. The resulting cool wet air is then passed through a desiccant bed. Finally the cool dry air leaving the desiccant bed is re-heated in a process heater and sent back through the same processes in a closed loop. Typically residual moisture levels in the resin must be less than 5 parts per million (parts of water per million parts of resin, by weight) before processing. Dryer residence time should not be shorter than about four hours. This is because drying the material in less than 4 hours would require a temperature above 160 °C, at which level hydrolysis would begin inside the pellets before they could be dried out.
PET can also be dried in compressed air resin dryers. Compressed air dryers do not reuse drying air. Dry, heated compressed air is circulated through the PET pellets as in the desiccant dryer, then released to the atmosphere.
Copolymers
In addition to pure (homopolymer) PET, PET modified by copolymerization is also available.
In some cases, the modified properties of copolymer are more desirable for a particular application. For example, cyclohexane dimethanol (CHDM) can be added to the polymer backbone in place of ethylene glycol. Since this building block is much larger (6 additional carbon atoms) than the ethylene glycol unit it replaces, it does not fit in with the neighboring chains the way an ethylene glycol unit would. This interferes with crystallization and lowers the polymer's melting temperature. Such PET is generally known as PETG (Eastman Chemical and SK Chemicals are the only two manufacturers). PETG is a clear amorphous thermoplastic that can be injection molded or sheet extruded. It can be colored during processing.
Another common modifier is isophthalic acid, replacing some of the 1,4-( para- ) linked terephthalate units. The 1,2-( ortho- ) or 1,3-( meta -) linkage produces an angle in the chain, which also disturbs crystallinity.
Such copolymers are advantageous for certain molding applications, suc
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